Custom Embroidered Patches With Iron-On, Velcro, and Sew-On Options

Factory-direct custom embroidered patches for brands, uniforms, teams, and promotional projects, with flexible backing options and support for sampling and bulk production.

Top Benefits of Using Embroidered Patches in Branding

  • Strong Brand Visibility
  • Durable for Repeated Use
  • Suitable for Uniforms, Caps, Bags, and Jackets
  • Flexible Backing Options for Different Applications
"Toronto Fire Services embroidered patches with eco-friendly materials for uniforms"
Merrowed Edge Patches
High-Quality Embroidery Patches with Fine Details
Iron-On Patches
"Toronto Paramedic Services embroidered patches, durable and professional"
Sew-On Patches
Velcro Sample

Factory-Direct Embroidered Patches With Stable Quality

We produce custom embroidered patches for uniforms, branding, promotional products, and private label applications, with support for sampling, different backing options, and bulk production follow-up.

Custom embroidered patches for jackets and uniforms
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Custom embroidered patches for caps and hats
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Custom embroidered patches for apparel and accessories
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  • Common Applications for Embroidered Patches
    Custom embroidered patches are widely used for uniforms, workwear, fashion brands, caps, bags, team apparel, and promotional products. Different backing options can be selected depending on the product type and application method.
  • Iron-On: Suitable for quick application on cotton, denim, and similar fabrics
  • Sew-On: Recommended for long-term use and repeated washing
  • Velcro: Ideal for tactical, uniform, and removable patch applications

—————— Embroidery Patch Process————————

From artwork review to final inspection, our embroidery patch process is designed to support consistency in both sample development and bulk production.

"Custom embroidery patch design sketch being finalized by hand for production."

Artwork Review

We review your artwork, logo, or idea to confirm design details, patch shape, size, and production requirements before sampling begins.

"Graphic designers digitizing custom embroidery patch designs for precise stitching."

Embroidery Digitizing

Your design is converted into a digital embroidery file to support accurate stitching, clean detail, and smoother production execution.

"Variety of colorful embroidery threads selected for custom patch production."

Thread Selection

Thread colors are selected based on the design, application needs, and overall visual effect to support better consistency during production.

"Assorted fabric swatches available for creating custom embroidery patches."

Base Fabric Preparation

The base fabric is selected according to patch style, texture, and application requirements before embroidery production begins.

"Industrial embroidery machine stitching high-quality custom patches."

Embroidery Production

Patches are embroidered in-house with close attention to stitch detail, edge quality, and consistency between samples and bulk orders.

"Completed custom embroidery patch undergoing final quality inspection."

Final Inspection

 

Each patch is checked before delivery to confirm workmanship, color consistency, edge finishing, and overall production quality.

————Base Fabric Options for Embroidered Patches——————

Different base fabrics can be selected depending on patch style, texture, application needs, and final visual effect.

"Assorted twill fabric swatches in multiple colors for custom embroidery patches."

Twill Fabric

Twill is one of the most common base fabric options for embroidered patches. It offers a clean surface, stable structure, and is suitable for a wide range of patch styles and applications.

"Colorful felt fabric options used for creating soft custom patches."

Felt Fabric

Felt fabric provides a softer texture and a more classic patch appearance. It is often used for designs that need a thicker base and a distinctive visual style.

"Reflective fabric material used for high-visibility custom embroidery patches."

Reflective Fabric

Reflective fabric is used when higher visibility is needed. It is suitable for patches used on uniforms, workwear, outdoor gear, and safety-related applications.

Border Finishing Options: Laser Cut vs. Hot Cut

Different border finishing methods are used depending on patch shape, edge style, and production requirements.

"Close-up of a laser cutting machine precisely trimming the border of custom embroidered patches."
"Close-up of a hot cutting process manually shaping the border of an embroidered patch."

Laser Cut ———————————

Hot Cut ———————————

Laser cutting is suitable for custom embroidered patches with complex shapes and detailed outlines. It helps create cleaner edges and supports more precise border finishing for intricate designs.

Hot cut finishing is commonly used for embroidered patches with simpler shapes and clean edge requirements. It is a practical option for standard patch styles and efficient production needs.

Custom Embroidered Patch Pricing Guide

Pricing depends on patch size, embroidery coverage, backing option, quantity, and design complexity. Contact us for a project-based quote.

We aim to keep bulk production aligned with approved samples through clear confirmation, production follow-up, and final inspection before shipment.

How Is the Price Determined?

  • Embroidery Coverage: Pricing varies depending on whether the patch is 50%, 75%, or 100% embroidered.
  • Patch Size: Larger patches usually require more material and machine time.
  • Order Quantity: Unit pricing may improve for higher quantities.
  • Backing Option: Iron-on, sew-on, Velcro, and other backing types may affect the final price.
  • Design Complexity: Detailed artwork, higher stitch counts, and special effects may increase production cost.
Size (inches)50% Embroidery75% Embroidery100% EmbroideryMOQ (50 pcs)
2"$0.50$0.70$0.9050 pcs
3"$0.80$1.00$1.2050 pcs
4"$1.00$1.20$1.5050 pcs
5"$1.30$1.60$1.9050 pcs
Backing Type2"3"4"5"
Heat Seal$0.04$0.07$0.14$0.24
Plastic$0.02$0.03$0.04$0.05
Adhesive$0.07$0.16$0.26$0.44
Velcro$0.21$0.23$0.34$0.44
Embroidery Patch Price Calculator

Embroidery Patch Price Calculator

Total Price: $0.00

"Custom fox cartoon embroidery patches for kids’ clothing"

Heat Seal Patch

Custom heat seal patches are ideal for fast application on uniforms, workwear, bags, and promotional items. They offer a clean finish and convenient attachment for many branding projects.

"Toronto Paramedic Services embroidered patches, durable and professional"

Merrowed Edge Patch

Merrowed edge patches feature a classic stitched border for a clean, durable look. They are a popular choice for uniforms, clubs, teams, and traditional embroidered badge designs.

High-Quality Embroidery Patches with Fine Details

Velcro Patch

Custom velcro patches are perfect for tactical gear, uniforms, and applications that require easy removal or replacement. They are widely used for military, police, airsoft, and outdoor brands.

"Toronto Fire Services embroidered patches with eco-friendly materials for uniforms"

Adhesive Patch

 Adhesive backing patches are suitable for temporary placement, sample presentation, or short-term promotional use. They offer flexible application for events, packaging, and quick display needs.

"Anime-themed custom embroidered patches for clothing and collectibles"

Plastic Backing Patch

Plastic backing helps embroidered patches keep a firm shape and improved support. It is a practical option for badges, logo patches, and designs that need extra structure and durability.

"Motorcycle club eagle embroidery patch, 100% embroidery, iron-on"

Sew-On Patch

Sew-on patches are a reliable choice for long-term use on garments, jackets, uniforms, and accessories. They provide secure attachment and are recommended for permanent placement.

"Wolf embroidered patch for outdoor gear and backpacks"

Die-Cut Patch

Die-cut embroidered patches are made to match custom shapes and detailed outlines. They are ideal for creative branding, mascot patches, and designs that need a more distinctive look.

"Deer club embroidered patch with bold and vibrant designs"

Reflective Patch

Reflective patches improve visibility while maintaining strong brand presentation. They are suitable for outdoor gear, safety uniforms, sportswear, and functional apparel applications.

"Colorful flower and text embroidered patches for DIY projects"

Chenille Patch

Chenille patches offer a soft, textured, raised look that is popular for varsity, fashion, and lifestyle products. They work well for letters, symbols, and bold decorative patch designs.

FAQ

Frequently Asked Questions About Embroidered Patches

Embroidered patches are custom designs stitched with thread on a fabric base. They are commonly used for uniforms, branding, promotional products, teams, and garment decoration.

You can customize embroidered patches by sending your artwork, size, quantity, backing preference, and special requirements. We can support different shapes, border styles, backing options, and embroidery coverage levels.

Embroidered patches offer strong texture, clear branding, and good durability. They are suitable for uniforms, jackets, bags, caps, and many other applications where a stitched look is preferred.

Common backing options include heat seal, sew-on, Velcro, adhesive, and plastic backing. The best option depends on how the patch will be applied and how long it needs to stay in place.

  • Embroidered patches use stitched threads to create a raised and textured look, while woven patches are made with finer yarns for flatter surfaces and smaller detail. Embroidered patches are often preferred for classic, bold designs.

Production time depends on patch size, design complexity, quantity, and backing option. Sampling and bulk production lead times can be confirmed based on your project requirements.

Yes. Most embroidered patches can be washed, but the durability depends on the backing type and application method. Sew-on patches are usually better for repeated washing and long-term use.

MOQ depends on the patch style, size, and backing option. We support flexible order quantities for different project types, including sample development and bulk production.

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